Linear transport system for precise product positioning
SuperTrak is a trusted solution that has delivered flexibility and reliability for decades in demanding automation environments such as medical device manufacturing. It uses long-stator linear motor technology to move individually controlled shuttles along a track powered by permanent magnets.
With unmatched positioning accuracy of 10 micrometers and a payload of up to 10 kg per shuttle, SuperTrak sets new standards in adaptive automation. Layouts can be designed with maximum flexibility – whether horizontal, vertical, with tight or wide curves. Integrated predictive maintenance features ensure maximum system availability and planned servicing.
All benefits at a glance
Market-leading precision
Positioning of shuttles with an accuracy of ±10 µm, regardless of payload. This allows even heavy products to move with the smallest repeatability tolerance.
Predictive maintenance
Real-time monitoring of shuttle encoders for early predictions and scheduled maintenance to minimize downtime and extend the life of your machine.
Flexible layouts
Pluggable segments for flexible layouts (horizontal, vertical, wide curves, 90° curves) with track lengths of up to 64 m. The system is scalable in 1-meter increments.
Reliability
Proven technology with thousands of meters in industrial use for decades. SuperTrak operates reliably and safely even in harsh industrial environments with 24/7 operation.
Anti Sloshing
With SuperTrak, liquids can be transported quickly and without spills. This technology suppresses surface oscillations, preventing material from sloshing out of containers during transport.
Easy setup and simulation
Fully integrated design in Automation Studio, including thermal model and throughput calculations.
Global service
Application support for layout, design and commissioning, plus a global B&R service network for support and spare parts.
High payload
Up to 10 kg per shuttle, ideal for larger or heavier products.
With our software, you can simulate a system in minutes using drag-and-drop and design product stations including throughput and thermal modeling. This is unique and provides an unmatched decision-making basis before any investment.
Function & Components
Technical specifications
| Shuttle size | 152 x 189,23 x 46mm |
|---|---|
| Shuttle payload | 100g - 10 kg |
| Maximum speed | bis zu 4 m/s |
| Positioning accuracy | ±10 µm |
| Protection class | IP20 |
SuperTrak segments
SuperTrak segments control the electromagnetic field for the shuttles. In 1-meter segments (horizontal or vertical), track lengths of up to 64 m with 90° and 180° curves can be implemented for a minimized footprint.
SuperTrak Shuttles
The shuttles enable low-friction transport with precise product positioning. Each shuttle can be individually programmed for any direction, acceleration, speed and position. Integrated collision avoidance prevents contact between shuttles and allows automatic queue formation at process stations.
Software
Our software simulates complete production processes without programming, including 2D/3D animation and automatic throughput analysis. The result is a fully plannable machine with 2D/3D animation and automatically generated statistics on transport times and final throughput. Benefit from intelligent temperature forecasting and data-driven planning for maximum efficiency. Integrated predictive maintenance functions monitor encoder quality and positioning in real time, enabling scheduled maintenance for maximum OEE.
Components & Modules
Segments
Shuttles
Power supply
Cables
Accessories
Spare parts
B&R has a global presence with 200 branches and value providers that combine technical expertise with local market knowledge.
References and success stories
Insights into real-world applications and partnerships. See how companies worldwide benefit from our solutions.